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Assignment 3 focuses on the use of two analysis methods in order to arrive at suitable design of a shaft to suit the chain drive to a mixer. The layout of the drive is shown pictorially on and in the SALA catalogue (compare old and new), available on CANVAS. Note the use of a shaft mounted gearbox.
The initial expectation is that the shaft will be made from high quality shaft ground stock, of Su 350 to 500 N/mm2 grade. You will need to reference a suitable grade that you have selected. The shaft is initially expected to be a parallel sided cylinder bar (no steps).
You are to prepare an EXCEL spreadsheet for an engineering manager, showing step by step how you have arrived at:
Design a suitable shaft diameter using only two analysis methods covered within the course notes: AS1403, Gerber, Goodman or ASME.
State the diameter and length of the stock material you are proposing to use to manufacture one off your shaft design and the material property.
Determine a suitable key between your shaft and the boss on which the chain sprocket is mounted.
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